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Archive for May, 2009

Samco Machinery Adds New Rollforming Products After New Global Alliance

June 1, 2008 — Samco Machinery proudly adds new rollforming (http://www.samco-machinery.com/) products after their alliance with Formia Technology Group, out of Jyvaskyla, Finland. Samco now offers advanced roof tile technology including Roof Tile Rollforming Lines, Trapezoidal Rollforming Lines and Complete Insulated Panel Lines. 

Samco’s updated lines make quality roof tiles using servo technology with an impressive production capacity. These robust Trapezoidal lines deliver top quality for demanding industrial production. The design, manufacturing, subcontracting, installation and project management of these high quality polyurethane foam panel lines is handled by Samco so buyers enjoy a one stop shopping experience. 

In 1972, Samco Machinery was founded. Today Samco produces rollformers (http://www.samco-machinery.com/) and equipment for many applications including building construction, shelving and racking industries and automotive. After forming an alliance in late 2007, Samco and Formia have joined forces in all company activities with a unified worldwide marketing approach and purchasing activity including servicing and after sales. Both Samco and Formia are worldwide suppliers of rollforming systems for over thirty years. Their global alliance fosters a culture of advanced technological exchange.

Samco manufactures decoilers, uncoilers, presses and rollform dies for the industry. With a record of continuous improvement and quality, Samco is an ISO 9001 certified company serving many industries with custom metal bending. The new alliance between Samco and Formia creates a global presence in Canada, India, North, Central and South Americas, Finland, Russia, China, Europe and inside the Commonwealth of the Independent States. As a worldwide supplier, SamcoFormia Global will offer material handling, rollforming and sheet metal processing solutions for different industries.

Joseph P. Repovs, Chairman and CEO of Samco Machinery, states, "Since 1972, Samco Machinery has had the vision to be the World’s leading rollforming systems manufacturer. SamcoFormia Global will bring us towards that target by giving our World Class customers wider product portfolio and better local presence."

Jukka Salminen, chairman and CEO of Formia Technology Group, says, "Formia Technology Group has been in the market since 1974. From the beginning our philosophy has been to try to see the world through our customer’s eyes. SamcoFormia Global can add a lot of value to our customer’s processes globally starting today."

For more detailed information about Samco Machinery rollformers and Trapezoidal tiles visit www.Samco-Machinery.com or call direct at 416-285-0619.

X-ray protection against food contamination

By Mike Stones, 16-Apr-2009

Improved protection against the contamination of wrapped confectionery and other food products with metals and plastics is claimed for the new small-size version of Ishida Europe’s X-ray inspection system.

 

The Ishida IX-EA-2161 has been designed to inspect wrapped products such as confectionery and small trays and bags, with an X-ray that enables the machine to offer higher detection levels than a standard metal detector, according to the company.

“This entry level machine offers small to medium-sized companies an affordable solution for maximum quality control in their packing operations,” a spokesperson told FoodProductionDaily.com.

Compared with standard metal detection devices, the IX-EA-2161 checks products for a much wider range of foreign bodies, he added.

Product contamination

Paul Griffin, the company’s marketing director, said: “The IX-EA gives more companies the opportunity to introduce the benefits of in-line X-ray inspection.

"Ensuring product quality is vital in competitive markets, particularly given the penalties that can be imposed for product contamination, the costs involved in a product recall and the damage these can cause to the company’s brand or product image. Our new economy X-ray system therefore provides a cost effective solution for brand protection.”

 

The IX-EA 2161 operates at belt speeds of up to 60 metres per minute and is said to detect metal pieces as small as 0.7mm diameter. In addition to the detection of metal foreign bodies, the device can identify other contaminants composed of glass, stone, rubber and plastic.

It can be customised to individual operator’s needs so that once a foreign body is detected an image of the product piece can be made available, along with relevant statistics such as size.

Inspection process

The IX-EA is also able to focus detection on the most critical parts of a product, so that peripheral areas of a carton or the seal area of a bag can be masked during the inspection process. Pattern masking is also available which allows the detection process to exclude pre-programmed known shapes such as clips integral to the packaging design.

Operated by a touch screen, the sensitivity of the inspection process can be adjusted and up to 100 product settings allow fast changeovers. Also, the conveyor belt can be removed easily for cleaning and replaced without tools, said the company.

No information was available on prices.

 

Metal detection tool minimises food loss, says US developer

By Jane Byrne , 25-Nov-2008

A new metal detector targeted at the food processing sector offers minimal loss of good material due to a fast reacting, powerful pneumatic drive for the reject gate, says the manufacturer.

Charles Whitt, marketing manager at Bunting Magnetics Company, said that the new Quicktron 05 RH detector provides reliable detection of metals such as ferrous, bronze alloys and stainless steel in any type of food in the raw form without process interruption.

Metal detection in food is required due to the fact that different processing equipment throughout a facility gives off tiny stainless steel filings that must be removed prior to further processing or packaging. Locating their presence can prove to be difficult task for manufacturers, so detectors can help ensure product safety and quality.

Removable flap

Whitt told FoodProductionDaily.com that this Quicktron model differs from conventional detectors in that it has a removable flap and diverter that can be quickly disconnected without tools; in addition, he said, it has a built-in sensing tube to block out outside interference.

He explained that the detection process involves two sender coils and one transmitter coil working in tandem so that as metal passes through the system the electromagnetic field is disrupted, enabling a signal to be sent to the controls for automatic separation of the metal from the product.

 

Dust buster

According to Whitt, the detector’s open framework and its round reject mechanism without critical edges prevents dust and dirt settlement, while the product contacting parts are made from food grade materials such as stainless steel, polypropylene, silicone, and Teflon.

The Quicktron 05 RH is suitable for all applications and throughputs, with round apertures available from 50 to 300mm diameter (2 to 12 inches), he continued.

Easy integration

Whitt said that the metal detector features a touch pad control panel that has easy to follow menus, and it is also easy to integrate into an existing plant as it has low headroom and compact dimensions.

He added that the detector should be placed within the processing line where raw food product is being gravity fed into the production process.

The Kansas based company said the Quicktron 05 RH is available to European food manufacturers as well as its US client base.

BNN talks about Tata nano the ‘peoples car’ and how Samco helps make it happen

I was watching Business News Network (BNN) and saw an interview on Squeeze Play that caught my interest. In the interview president and COO, of Samco Machinery Bob Repovs’ talked about his company. He discussed how business can learn to thrive during a down economy. Specifically, how they helped Tata nano build cars in India. Theirroll forming machine is used to help build parts for the automaker.

It is surprising how a company in Canada can help manufactures around the world build products for the automotive, building and construction, roofing and appliance industries. I didn’t know that roll formers were more cost effective then other forms of metal forming such as brake presses and stamping machines. I understand that you can bend all kinds of metal thick or thin in to many complex shapes. The critical roll tooling is the most important part of the machine. It allows the sheet metal to be bent in to precise shapes as it moves through the tooling. 
 
When I researched Samco Machinery as a leader in theroll forming industry I came across many interesting pages on their website. They have detailed information about purlin roll forming machines, corrugated roll formers, stud and track roll former and many other machines used in bending metal. I would suggest anyone interested in learning how roll formers work to go to the best roll forming company I found online.

How steel corrugated forming machine make roofing and siding panels

My house is older and needs a new roof and I am now looking at the benefits of corrugated steel roofing. I understand it last a lot longer then the old tar shingles. Steel roofing also has many new profiles that look very similar to other more traditional types of roofing materials. I like the look better the older roof shingles. When I was looking for how steel roofing is made I came across a website that has many different machines to make corrugated roofing.   Automated Roll Former MachineRoll forming machines are used to make the best quality roofing and siding panels. The roll former uses sheet metal in a coil that is held in a uncoiler sometimes called a decoiler and feeds the flattener at the front of the rollformer machine. The flattener helps the roll former bend and form the steel in to the special profiles for the roofing industry. This website (www.samco-machienry.com) has many other machines used in the building and construction industries. I was especially impressed with the high level of quality and attention to detail. They are a very professional roll forming company.

When I buy new roofing for my house or business I will buy steel corrugated roofing that is made on a Samco roll forming machine. They use a process called FEA to make sure the design is correct and accurate. This attention to detail is important when manufacturing steel roofing or siding panels.

Magnet-detectable material in pendulum bucket slashes tampering risk

By Lindsey Partos, 18-Feb-2009

German firm Wiese Förderelemente has rolled out a magnetically detectable polypropylene pendulum bucket for quick detection of unwanted plastics, in response to growing demand for detectable plastic materials in conveyor buckets.

Tampered packaging remains a key issue for confectioners, and manufacturers must establish maximum precautions along the production line to ensure no contaminated products make their way to the supermarket shelves.

 

Wiese Förderelemente, which provides pendulum bucket conveyors used by the confectionery industry, has developed a magnetic polypropylene material that is approved for contact with foodstuffs.

 

Conveyor buckets, which can also reduce the risk of product degradation, are used in elevators to transport materials in the production line.

 

The elevators themselves are used to convey products such as powders, granules and bulk material, even delicate foodstuffs, vertically and horizontally from one or multiple feed points to one or multiple discharge points.

 

In the past, coloured plastics were used as a partial solution to the problem of unwanted foreign objects, caused by fragmented buckets, ending up in the finished food product.

 

5mm pieces detected in finished product

 

According to the Burgwedel-based firm, a recent six-month trial at a German confectionery manufacturer tested the detectability of its new bucket material.

 

 

As part of the trial, small pieces of elevator bucket, each no larger than 5mm, were placed inside packages of the finished product.

 

"All the packaged products that had been tampered with were identified by the magnet detector and thrown out," said the engineering firm.

 

Hygiene focus for pendulum-bucket conveyors

 

In a separate development, confirmed Wiese Förderelemente at the recent ProSweets trade fair in Cologne, Germany, it has designed a casing that "enables even more hygienic operation in the food industry."

 

Instead of a closed sheet-metal casing, the firm has developed a framework made of welded sections.

 

"There are no unused corners, nor can a product collect in any nooks or crannies," asserted the pendulum bucket supplier.

 

The firm added that the framework can be easily accessed and can either be closed with transparent polycarbonate or sheet-metal coverings, "easily removed for quick and easy cleaning."

Conveyor Company Cleverly Solves Bakery’s Problem by Providing ServoMerge Solution

Wrabacon Inc., of Oakland Maine was asked to help solve a problem with a large cookie bakery. With substantial capital invested in a state-of-the-art cartoner, the speed of the wrapping machine on the line wasn’t fast enough to keep the cartoner running at full capacity.

Even bringing another wrapping machine on line didn’t fully solve the problem. Additional personnel were required to move the wrapped cookies from the added wrapping machine onto the conveyor leading to the cartoner. This increased operational expenses. Also using people to manually place product didn’t provide the accuracy necessary to achieve the greatest throughput for the cartoner.

The bakery wanted an automated system that would deliver the wrapped cookies from the two wrapping machines to the cartoner at a rate of 110 ppm. Although the speed of the system was critical, it was equally as important to maintain a constant and precise interval between the products as they entered the cartoner.

Because of their reputation for developing creative packaging and automation equipment, Wrabacon, Inc. was brought in to help speed up the packaging system at the bakery.

Wrabacon provided the solution with a material handling system that merged products from two wrappers onto a single conveyor leading to the cartoner.

How The System Worked
The system consists of feed conveyors and a merge conveyor. All driven by servo motors along with a control package to drive and control the servo merges and feed conveyors. The controller accepts pulses from an encoder driven by the belt onto which products are merged. This allows the servo drives to monitor the position and velocity of the merge conveyor.

The feed conveyor meters products onto the merge conveyor at a velocity and distance interval specified by the user. Wrapped cookies are decelerated, sometimes stopped and then accelerated as necessary to maintain desired spacing.

To control the flow of products onto the merge conveyor from the two feed conveyors a controller acts as a traffic cop to merge products in a uniform fashion.

The controller also determines the sequence in which the feed conveyors release products onto the merge conveyor and allows one or more feed conveyors to be taken off line while not affecting the throughput of the system.

The programming software used to setup all servo drives allows the user to define spacing based on the head of the trailing product, or the tail of the leading product and the head of the trailing product.

Conveyor Belt Repair Kit

United States of America (Press Release) March 10, 2009 –

Problem:

Conveyor belts

receive extreme wear from the impact and sliding abrasion of large size aggregate. Mechanical clips can be used to temporarily repair torn or worn areas of the belt. Other options include vulcanizing or replacement. Both are expensive and involve lengthy unscheduled shutdowns costing thousands of dollars per hour. In many cases, belts might not be accessible to repair equipment.

Solution:
source: FPR

Devcon Belt Repair Kit is now available thru Thegluedepot.com. For just $157, users received all necessary materials for making long lasting repairs to conveyor belts. The kit comes complete right down to the gloves to keep your hands free of urethane. To make repairs, roughened the damaged area using a grinding machine and wire wheel attachment, clean the surfaces using Devcon Cleaner Blend 300, prime the rubber and metal parts with the enclosed primers,then apply the Devcon Flexane urethane and smooth over with the enclosed putty knife.

Urethanes are 100% solids and bond well to rubber and metal. They are also very resistant to abrasion and in many cases will outwear the rubber belt material. Holes that do not damage the overall integrity of the belt can also be repaired by applying mesh material and coating the area with urethane. Urethanes are available in a wide variety of duromters and curing times. Urethanes can also protect equipment where there is sliding abrasion, vibration, expansion, or contraction.

Habasit America (formerly Habasit Belting)

Release date: February 11, 2008

2/11/08

Habasit America introduces three new high duty, food grade, silicone coated conveyor belts: WVT-143, WVT-138, and WVT-140. These belts were designed with a high-quality food grade silicone coating providing excellent abrasion resistance, release properties and long life. Made especially for sticky food applications including: breakfast bars, candy, gum, pastries and protein bars.

Habasit America 305 Satellite Blvd. Suwanee, GA 30024 www.habasitamerica.com

David Van Valkenburgh Creative Specialist Marketing Communications 1.800.235.8714 x.3583 www.habasitamerica.com

Habasit America 305 Satellite Blvd. Suwanee, GA 30024

Food Processing Equipment Manufacturers Cutting Production Steps with Laser Photonics Fiber Laser Systems

Orlando, FL, March 27, 2009 –(PR.com)– As demand increases in the food processing machinery industry, so does the need to use technology to find more efficient ways to manufacture the processing machines. Most of the equipment for the food processing machinery industry is made from thin stainless steel which is cut and then processed. Some examples of these machines are drum mixers, industrial filters, slicers, food crushers and much more. There are two main challenges for these manufacturers, cutting speed and post processing.

Cutting Speed
Due to the high demand for these products the production facilities need to run 24 hours a day. Therefore, cycle time is a very important factor. Laser Photonics, a leader in industrial laser cutting equipment, has created the solution to this dilemma with its new high power fiber laser cutting machine, the Titan FLS 48. This machine is designed with the quick cutting of metals such as stainless steel, aluminum, mild steel and most other highly reflective metals. With the fastest cutting speed when compared to current machines, the Titan FLS 48 is able to increase these plants production speed while performing around the clock. This solves a major challenge for these manufacturers and allows them to grow with their customers and helps them keep up with demand.

Post Processing
The post processing stage is a completely separate process from the initial cutting. The post processing ensures all of the edges of the products are clean and safe for everyday use. When the stainless steel has been cut in the past, it was very difficult to guarantee the edges were completely smooth. This is extremely important especially in this industry because jagged edges, no matter how small, will accumulate bacteria, dust and other harmful materials that are dangerous when working with any type of food processing. The solution to this problem is also fiber laser technology. The Titan FLS 48 uses these high power lasers which make such a precise and clean cut that the edges do not need this post processing stage thereby speeding up production time for these manufacturers and improving their bottom line. Because only one laser machine is needed to complete these two processing stages at one time, it frees up more space in warehouses and uses less energy, helping manufacturers with their efforts to become more environmentally friendly.

This is just one way fiber laser technology changing production lines around the globe. Within the next decade, most food processing machinery manufacturers and food processing companies will be implementing different laser machines to improve their cutting and marking of their products.

Benefits of Laser Systems

1. Increases production Throughput

2. Unmatched Cutting and Marking Quality

3. Eliminates Post Processing Methods

4. Virtually No Maintenance

5. Compact Systems (Takes up little floor space)

Benefits of Laser Photonics

1. Highest Quality Systems in the Industry

2. Ship Standard Products within 48 Hours

3. Leaders in Fiber Laser Technology

4. Manufactured in the U.S.A.

5. Inventory Reduction Pricing

Laser Photonics equipment produces the quality at the speed for the right price. Visit www.laserphotonics.com and find your application and how our products can benefit your bottom line. To visit their laser cutting Video library click www.laserphotonics.com/videos. For an information package on the Titan, please call (407) 829-2613.