Micro-Factories Could Build a New Home Every 12 Hours

The system could cut labor costs by 30% and supply chain costs by 80%.

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      ABB Robotics recently partnered with UK construction technology company Automated Architecture (AUAR) to build ConstrucThor, a new research facility in Belgium, to showcase the future of sustainable construction.

      The companies want to automate building processes with robotic mobile micro-factories that build cost-effective and high-quality timber frame panels for walls, floors and roofs. AUAR’s automated construction system employs ABB’s robots for modular assembly. The robots use vision and AI capabilities to boost speed, flexibility and consistency, so panels and housing structures can be made quickly, with reduced waste. 

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      According to the companies, a robotic micro-factory can make the core and shell of a single home in less than 12 hours, which can then be quickly assembled on-site.

      Once it opens, the state-of-the-art ConstrucThor Living Lab in Thor Park in Genk, Belgium, will be a living laboratory used to research energy-neutral infrastructure and climate-neutral building materials.

      The project aims to create a climate-neutral, large-scale testing infrastructure that pulls in various research from KU Leuven University and other industry partners to make the construction industry more sustainable. 

      Craig McDonnell, managing director of business line industries at ABB Robotics, says the global construction industry is responsible for 40% of global CO2 emissions. He says robotic automation can reduce waste and address environmental and workforce challenges facing the construction industry.

      The companies think robots could one day be deployed to a global network of local micro-factories, allowing housing to be manufactured close to its final locations with minimal onsite construction required. 

      AUAR already has micro-factories in the UK, Belgium and the U.S. Next year, the firm plans to expand to 10 micro-factories, adding seven partners across Europe and North America. 

      AUAR licenses its micro-factory concept and all digital technology to home builders, the price starts around $300,000 plus an ongoing licensing fee. Last year, the company said its system could cut labor costs by 30% and supply chain, transport and logistics costs by 80%.

      AUAR uses a Hardware-as-a-Service/Design-as-a-Service business model. By 2030 the company hopes to grow to more than $1.3 billion in revenue.

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